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Eco foundation system from Clayboard, how it works and why do I need it?

How Clayboard® eco foundation system Works

Clayboard® is a unique, environmentally friendly void former and eco foundation system developed by Dufaylite. Clayboard® has a biodegradable honeycomb core set between lightweight polypropylene facings.

When dry, Clayboard® eco foundation system is strong enough to support the weight of wet concrete and steel reinforcement.

Water is introduced to the Clayboard® core once the concrete is set, degrading the Clayboard® honeycomb centre which will ultimately lead to the creation of a void. This space will accommodate clay expansion without exerting undue pressure on the structure above.

The resulting void continues to accommodate natural soil shrinkage and expansion.

The Natural Threat of Clayheave

The damage risk posed by natural shrinkable clay soils is well known to engineers and builders. Changes in the soil water content cause shrinkage or expansion which, if not properly accommodated, can exert intolerable pressure on any building standing on the site causing structural damage when clay heave foundation systems are not present.

Shrinkable clay soils are present all around the world. In the UK, these soils can be found deposited throughout the country and most commonly in the South East, falling in an area between Exeter and Hull. However climatic changes are now affecting similar soils in the North, making foundation systems much more important as a clayheave solution.

With the increasing occurrence of droughts, geological conditions have worsened with clay soils compacting and drying out. Tree roots search out an increasingly deeper and lower water table, and rainfall has little impact.

Evaluating Soil Types And Risks

Soil analysis is essential to determine the suitability of potential sites and the required foundation system protection. Shrinkable soils are classified by their Plasticity index, which can itself be affected by changes to the immediate environment. For example, the removal of a single tree can add as much as 150 litres of water a day to soil. The blanket removal of trees will make exaggerated clayheave almost inevitable.

Clayheave assessment should be carried out by a soil testing laboratory. The depth of void required to protect a structure from ground expansion and contraction is then specified by the soil engineer.

We recommend you refer to the appropriate Codes of Practice, BRE Digests and NHBC Guidelines for technical information on shrinkable soils and their structural implications.

Clayboard® eco foundation system has won British Board of Agrément Certification for all types of residential, commercial and industrial buildings.

eco foundation system

Who should use our eco foundation system product

  • Architects
  • Ground workers
  • Structural Engineers
  • Housing Associations
  • Home Builders
  • House builders
  • Civil engineers
  • Building Control Officers
 
how does clayboard work