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Clayboard void former technical specification

Clayboard Sizes

Clayboard® is supplied in panels 2440mm long by 1000mm wide, by the specified thickness. Clayboard® is delivered to site on lightweight pads for easy unloading, and is polythene wrapped for protection.

Thickness

The thickness of Clayboard® depends on the depth of the required void which should be specified by the soil engineers taking into account the plasticity index.

Examples of Clayboard® thickness required

 technical specification clayboard

Compressive strength

Clayboard® is available in two standard strengths, KN30 and KN90. KN30 has a nominal compressive strength of 30kN/m² when dry and is designed to support the weight of wet concrete up to 1m thick. KN90 has a nominal compressive strength of 90kN/m² when dry and is recommended for concrete slabs thicker than 1m.
When the core is wetted, both KN30 and KN90 Clayboard® will collapse under nominal compressive load of approximately 3kN/m².

Health and Safety for our void fillers

The materials used in Clayboard® do not constitute a risk to the Health and Safety of users in the course of site application in the recommended manner. It is the user's responsibility to adopt relevant safe practices when handling, stacking, cutting and installing Clayboard® panels.
Clayboard® panels are safe to handle with no dust and no harmful emissions.

Voidpak System

With your Clayboard® delivery, we can also supply the Voidpak System which comprises:

Pipes

Preshaped 32mm diameter pipes cut 600mm long with a fixed flange positioned to suit depth of Clayboard. These can be cut to suit slab depth on site.

Caps

End caps for each pipe.

Lay Flat Tubing

To allow Clayboard® to be installed in wet conditions we can pre-wrap the Clayboard® panels in clear polyethene tubing to prevent water affecting the honeycomb core prior to the concrete slab having set.

Waterproof tape

50mm wide in 66m rolls.

Bearers for remote site delivery

Bearers for remote site delivery. This allows for the clayboard packs to be unloaded using a folklift truck. The Clayboard is so light the packs are designed to be unloaded by hand by two people. However if this is not possible the bearers ensure a folklift can get under the pack to lift it.

 
clayboard honeycomb

Clayboard®

Voidpak system flange pipe and cap

Voidpak System: flange, pipe and cap

Void pak system installed in clay board

Voidpak System installed in Clayboard®